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Transport & Fleet Management

What Is Van Fleet Management in Logistics: A Complete Guide

Discover how van fleet management powers modern logistics. From route planning to EV adoption and fuel savings, this guide covers everything businesses need to start.
June 28, 2025
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Bleeding money on delivery costs without even realizing it? The problem could be the vehicle you are using! I have seen many startups and established businesses in the industry using trucks for deliveries. There’s a misconception that bigger means better! Having large trucks not only overloads the roads, but it also overloads your experience. With rising fuel costs and urban restrictions tightening, businesses are waking up to this reality. 

Vans are the unsung heroes of today’s time. According to ACEA, vans have become a key player in logistics and handle last-mile deliveries globally with fewer limitations. Around 1.5 million vans were registered in the EU in 2023.

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But, your vans won’t deliver if you dont manage them properly. I have created this guide for businesses like yours that are starting with their van fleets or looking to optimize them from the ground up. So, let’s start. 

What is van fleet management?

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Van fleet management refers to the process of planning, operating, and optimizing services for a group of vans for commercial puroses, typically in delivery, services, or logistics activities.

It thereby includes dealing with anything related to the vans, such as:

  • Acquiring and selecting the type of van (cargo vans, refrigerated vans, electric vans)
  • Route selection and optimization
  • Hiring, training, and scheduling drivers
  • Maintenance and repairs
  • Fuel management and cost accounting
  • Transport law compliance either local or national
  • Use of technology methods such as GPS tracking, telematics, or fleet management software

This is different from a general fleet management, which may include managing a heterogeneous bunch of vehicles like trucks, buses, or passenger cars. Van fleet management, however, is concerned only with the light commercial vehicles (LCVs) that are smaller in size, more agile, and usually deployed in last-mile delivery, a bit of service calls, or mid-mile logistics. 

Core challenges in van fleet management

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Van fleets might seem easier to manage than big truck fleets, but in reality, they come with their own sets of operational and logistical challenges. If a business is growing, overlooking these roadblocks can silently drain time, money, and goodwill. Let's divide up what really makes van fleet management problematic and why tackling it helps you immensely down the line.

1. Lack of real-time visibility

If your customers can track their food in real-time, why can't you track your fleet?

When you don't know where your vans are, you're running blind. Missed deliveries can occur with vans idling or even taking the wrong route, and these are usually noticed only after they have occurred. The absence of GPS tracking or live updates makes minor delays much harder to bear, angers customers, who may then start bad-mouthing you, and then selling just fades away. 

2. Fuel costs are expensive & incidents of wasted trips 

Van fleets typically cover dense city zones and mid-mile routes, where traffic, detours, and frequent short stops consume fuel. Van fleets typically operate in stop-and-go city traffic, where rapid acceleration and braking can reduce fuel efficiency by 10–40%, and idling alone burns up to 0.5 gallons of fuel per hour

With no optimized routes or idle-time alerts, every wrong turn is tantamount to burning money and fuel. And when scaling, what has been quietly hurting you in the present will silently become a profit killer.

3. Unexpected breakdowns 

When vans are not serviced regularly, they not only wear out much quicker but also fail inopportunely. A single breakdown during your delivery window messes up your entire schedule and puts you in last-minute chaos.

Unbeknownst to most small businesses, reactive maintenance is 3-4x as expensive as preventive maintenance, as per the U.S. Department of Energy data and fleet industry reports. And the lost trust due to an unfulfilled delivery? Pretty difficult to regain. 

4. Driver behavior and accountability

"A van on the move doesn’t always mean business is getting done."

Running speed limits, hard braking, route deviations, or taking longer breaks, all these little things can make a huge difference. However, without a central system tracking them, no one knows exactly what happens on the road. 

Fleet management helps nurture a culture of accountability where data replaces guesswork and good drivers get rewarded.

5. Poor route planning = missed opportunities 

With poor routing, more fuel is wasted in the haulage process. Furthermore, it also limits how many stops a van can make in a day. This gives way to fewer deliveries, which means less revenue and more displeased customers.

An intelligent routing system builds profit by adding capacity without adding vans. The Sleep Company had not grown its fleet, but the smart routing and scheduling engine, using Fynd TMS, brought more than 75% utilization of fleet capacity while reducing delivery time from an average of 120 hours to just 48 hours.

Thus, with the very same fleet, they were able to complete more than 10,000 express deliveries, a true testament to how the power of smart technology grants capacity without increasing vehicle numbers. Read the whole story here

Manual schedules are good for a few operations, but if your business is moving into a scaling phase, then ad-hoc tools like Google Maps become inefficient and unsustainable! 

6. Compliance overload 

Even for vans, the paperwork piles up: insurance, permits, service record, driver's license. One missed deadline or expired document may incur fines, loss of service, or the dreaded audit.

For companies in their growth phase, compliance is yet another silent bottleneck working against their own expansion right at the moment when they gain momentum.

7. Data are scattered, and there is no central management

If delivery information lives in WhatsApp, maintenance logs rest in Excel, and the route plans are on scribbled sheets of paper, you are actually managing chaos, not a fleet. It's this absence of integration that facilitates late communication, duplicated efforts, and errors that cost you time and credibility. 

Your centralized platform is not only organizing your operations but also strengthening your ability and desire to grow.

8. Restrictions in driving zones 

Vans are often subjected to strict delivery time windows, no-parking zones, one-way routes, and weight/size limitations, and this is  especially true in congested urban zones. You can face delays and extra fuel consumption as a result.

Therefore, you need to plan your daily routes around these factors. Without any sort of automation, it is a hit-and-miss game.

9. Pollution zone rules 

A growing number of cities are setting up Low Emission Zones or Green Zones where only electric or compliant vehicles are given entry rights. For instance, the Santa Monica Zero Emission Delivery Zone. Thus, if you are running an older diesel or petrol van, you might find yourself on the receiving end of a fine or charges, or might even be completely barred from entering during certain hours.

If your fleet is below the environmental standard, it effectively blocks you from entering high-value markets such as downtown business districts or environmentally conscious residential areas.

10. Multi-stop complexity

A van serves the multi-stop agenda, delivering to as many as dozens of customers in one trip. Planning the most efficient order of stops is complex and imprecise when done manually.

Without the support of dynamic route optimization, a van would take the less efficient path, wasting fuel and angering customers waiting for deliveries or technicians arriving with sad faces.

What are the benefits of van fleet management?

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I am sure you have been told: "Van fleet management reduces gas costs, optimizes routes, and enhances safety." But that is a very basic explanation. There is a lot of parroting going on. The rest of the story is:

Van fleet management is not just about managing vans. It is about managing momentum. It is the unnoticed infrastructure behind fast-paced e-commerce, doorstep healthcare, remote workforce tools, and small-town businesses scaling up to big-city stature. Let’s explore the benefits: 

1. Builds brand trust through on-time deliveries 

Van management in the older times was considered an act of maintaining machines. Nowadays, it's all about experiences. From a fresh grocery delivery to cutting-edge gadgets and hurried lab samples, the van represents the brand. It is a moving, unspoken promise that your business keeps or breaks every mile it travels.

With an efficient van fleet management system, you manage not only logistics but also optimize your operations. You manage customer perception.

  • A late van = A lost customer.
  • An idle van = A wasted opportunity.
  • A disconnected driver = A broken system.

2. Prevents breakdowns or other problems before they happen 

Good van fleet management teaches you to work proactively. You can compare it this way: 

Earlier, you fixed the issues after it broke. Now, you prevent what could break. The benefit is clear: your mindset shifts from being reactive to proactive.

Using predictive analytics, telematics, driver behavior insights, and real-time data, you develop a smart system where delays are foreseen, customer promises are guarded, and chaos is smoothed out even before it starts on the road.

3. Gives smaller teams big powers 

Need a massive logistics capacity to compete? Think again. If you have the right van fleet management system, the smallest delivery team would do a better delivery job than the big boys by reducing waste, improving tracking, and speeding up service.

Whether delivering in a tightly packed urban area or a laid-back town, the right fleet tools will help navigate through traffic, determine the best driver to assign, and optimize every route.

That's the logistics upgrade for your business, without the need to employ more people or add more vehicles. 

4. Enables revenue uplift and not just cost-cutting 

Van fleet management isn't simply about saving money on fuel or maintenance costs. It's about opening up more avenues for growth. 

Shorter delivery cycles result in more orders being fulfilled daily. Customers are more likely to remain loyal when they can easily track their orders. Smooth day-to-day operations give you time to look at the big picture and scale the business.

It's more than just being efficient; it is the basis for higher sales, top customer loyalty, and the sustainable growth of your company.

5. Keeps you audit-ready and legally compliant 

Running vans means managing legal paperwork: insurance, fitness certificates, pollution clearances, and route permits. Fleet management software informs you of expiry warnings, stores digital copies of certificates, and keeps you abreast of any regulatory updates.

With correct fleet management tools, you may never have to panic last minute, be ready for inspection, or worse, be ready for government contracts or partnerships.

6. Supports your green goals automatically

Fleet management helps your business reduce fuel consumption, emissions, and carbon footprints, without needing to change your present fleet. Smarter routes, real-time updates, and less idling all add up to a measurable difference.

That is how organizations save money while meeting their environmental goals and potentially earn carbon credits or an ESG certificate.

7. Protection against theft or misuse

Fleet theft and unauthorized use are some of the top crimes cited, especially in the courier, electronics, and pharmaceutical industries. In fact, the statistics say so. The National Insurance Crime Bureau (NICB) reported that half a million vehicles were stolen in the very first half of 2022

You can prevent this by GPS tracking, geofencing, and alerts for unauthorized access. This is where fleet management systems help, as they lessen this risk by providing location tracking, remote disabling (in some instances), and theft response alerts.

How to build a high-performance van fleet: Best strategies 

Setting up your fleet inefficiently can prove to be ruinous: downtime, fuel expenses, and poor customer service are the common sources of money leakage.

What is promising to highlight here is that by putting in place the right planning, systems, and mindset, you can become highly efficient with generating lower-cost benefits, plus extraordinary customer service, while maintaining good health for the vans.

Let's take a look at all of those principles separating high-performance fleets from the rest.

1. Pick the right vans 

The first and most important step to consider before sending your vans out on the road is to select the right ones. This is not a matter of brand preference but rather a matter of specifying your vehicles according to your operational needs. Questions you must consider are: what will the van carry? How often will it run, and where will it go? Based on this, you can choose the van type:

  • Panel vans (city-wide movement)
  • Cargo vans (bulk deliveries)
  • Electric vans (low emission zones)
  • Refrigerated vans (perishable goods)

Consider the following:

  • Payload capacity: If small, several trips have to be made; if large, an unnecessary amount of fuel will be wasted.
  • Fuel type: EV vs. diesel vs. petrol, depending on route lengths and green zone access.
  • Type of usage: Will the van make city stops, take highway runs, or go for remote rural routes?

A poorly planned fleet will lead to overinvestment, underperformance, and compliance-type headaches down the line. Start by mapping the service area, average daily stops, and cargo needs, and then pick vans that match your business needs. 

2. Have real-time tracking systems

You cannot manage what you cannot see. Real-time tracking services are the foundations of modern fleet intelligence. GPS and telematics systems allow you to:

  • Know the exact location of each van
  • Check for route compliance
  • Track down any unscheduled stops or delays
  • Respond to roadblocks or non-deliveries instantaneously

Tracking enables you to coordinate dispatches better, reduce idle time, and ensure drivers' accountability, which, in turn, gives the customer live delivery updates that engender trust.

3. Focus on driver management 

High-performance fleets require more than just reliable vehicles. An efficient human management approach is essential as well. 

Smart scheduling tools allow you to:

  • Assign shifts effectively
  • Rotate periods of rest to avoid burnout
  • Assign drivers to time-sensitive or high-value routes

You might also include driver scoring to incentivize performance. In today’s delivery market, good drivers who are managed well are arguably your best fleet asset.

4. Have a proper preventive maintenance plan 

Breakdown while on the way for deliveries is not merely a mechanical problem—it is a failure in customer service.

The idea, therefore, of preventive maintenance planning is to:

  • Alert about routine service (oil, brakes, tyres, etc.)
  • Ensure that pre-trip inspection reports are held digitally
  • Taking preventative measures to prevent breakdowns

The latest generation of fleet platforms works with predictive algorithms that may consider signs of wear from engine data or even driver feedback. Therefore, you spend less on emergency repairs and ensure maximum uptime for your fleet, smooth and service-ready, always.

5. Route optimization for van fleets

No matter how many stops there are, if the route is not in the best sequence, the wrong sequence of stops will bring delay, waste fuel, and reduce the number of jobs completed per day.

Advanced route optimization considers:

  • Traffic patterns
  • Delivery time windows
  • Service priorities
  • Driver locations in real-time
  • Delivery heatmaps 

For high-frequency uses such as grocery delivery or urban repair services, the right route makes the difference with every kilometer packed with customer satisfaction.

6. Compliance and documentation for van fleets

Fuel represents one of the three biggest expenses of any van fleet. Subtle differences in routing, driver behavior, or engine condition could generate huge annual savings.

Best practices to maximize fuel efficiency:

  • Keep an eye on idle time and rapid acceleration
  • Utilize eco-routing tools
  • Coach drivers based on fuel logs and their actual driving styles
  • Manage vehicle weight (no overload)

If feasible, you can also opt for hybrid or electric vans, in particular when operating in green zones. Reduced fuel spend benefits both the financial health of the organization and its eco-credentials.

Also, do not forget about fleet insurance. It is much more than just a compliance formality; it is indeed a big item on the expense side that can be optimized. You can save a good amount of premium if you bundle van insurance policies and maintain clean driving records.

Some insurers may even offer discounts to fleets that make use of telematics, dashcams, or maintenance logs. In fact, 72% of fleets reported reduced crashes and claims by combining telematics with training, and 1 in 4 fleets saw direct insurance premium reductions as a result (SambaSafety Telematics Report 2024). When reviewing the fleet, treat insurance as a continual element rather than simply part of the once-a-year renewal.

7. Use technology to improve fleet performance 

These days, the best fleets are powered by data. Through a fleet management system or modular tools, technology helps you integrate tracking, routing, maintenance, and fuel log; set KPIs and benchmarks; analyze performance by van, route, or driver; and provide mobile apps through which drivers can update statuses, check assignments, or message dispatch.

With technology, your fleet emerges from the shadow of logistics and enters the strategic space where it grows alongside your business.

8. Ensure data privacy in fleet tech 

Having technology is one of the good things for your vans. But with it comes the responsibility of preventing data abuse or misuse.  So, data protection is now the watchword for both operational integrity and regulatory compliance. Such sensitive data includes real-time information about vehicle locations, driver IDs, route histories, behavioral metrics, and so forth. You need to safeguard this information against abuse, leaks, or any unauthorized utilization. 

Next, ensure driver privacy by complying with data regulations, such as the GDPR or DPDP Act. They require you to be transparent about what data you're going to collect, how, and for what purpose. 

Fleet managers must evaluate vendors from a cybersecurity standpoint: Are the APIs secure? Does role-based access control exist? Is the system regularly audited? A strong approach towards data privacy and cybersecurity shields a business legally while increasing trust in employees, clients, and partners. 

9. Maintain proper records and documentation for your fleets 

Van fleets still face regulations on emissions, safety, insurance, and licensing, especially if crossing state or city lines. Without the centralized system, documents get lost, deadlines go amiss, and fines creep in.

The good compliance setup guarantees:

  • All documents are digitally recorded
  • Alerts for renewals (insurances, fitness tests, permits)
  • Logs of driver trainings, driver license validity, and driver certifications
  • Vehicle safety checks and inspection records

How to calculate the ROI of your van fleet technology 

Let me tell you: having fleet technology has become essential these days because it gives you a competitive advantage and also enables you to operate more efficiently. Whether you are using a fleet management system, telematics, or any other tools, it’s important to know what ROI it brings to the table. 

  • First and foremost, document all your existing KPIs, like maintenance costs, on-time delivery rate, downtime hours, etc. 
  • Once you have the pre-tech baseline, track the same KPIs for the next 3-6 months. Look for drops in fuel usage, reroutes, fewer unplanned servicing, etc.

Now calculate the ROI = (Annual Savings from Tech – Annual Tech Cost) / Annual Tech Cost × 100

Example:

Annual savings from improved fuel efficiency + reduced breakdowns = ₹4,00,000

Tech platform subscription + hardware cost = ₹1,00,000

ROI = (4,00,000 – 1,00,000) / 1,00,000 × 100 = 300%

Note that ROI is not a one-time calculation. It is something you need to track on a quarterly basis. When your fleet grows, your tech may also need to evolve, or you may simply need to upgrade. So, make sure to review ROI every 3–6 months, and be prepared to scale tools that work, or eliminate those that don’t.

Scaling your van fleet: What to plan as you grow

A few vans might be manageable with simple routes, direct communication, and decisions based on pure instincts. From 5 to 15 vans and then to 50 and more, then everything changes!

All of a sudden, gut feelings seem like risky decisions; manual operations delay your processes while inconsistent standards cause a dent in your branding. Growth without structure is chaos. That is why you need to put systems in place that will support the scaling of your van fleet with regard to efficiency, safety, and customer experience.

So, here are the basic pillars you need to prepare for in fleet growth.

1. Shift your mindset from being reactive to proactive 

Scaling a fleet operation is a shift from reactive to process-based thinking. 

At five vans, you might even assign drivers manually or casually make phone calls and track performance. But when there are more than 10–15 vans, your operational bandwidth stretches and errors multiply. 

So, what can you do? 

  • Purchase fleet management software that scales with you: Something that works for five vans simply does not work for 50. 
  • Prepare dashboards so that you can view van status, driver availability, maintenance alert, etc., all from one place. 
  • Create roles for fleet supervisors to share responsibilities like dispatch, compliance, and customer communication. 

2. Create SOPs for consistent performance 

Once your pool of drivers expands, you can no longer personally train every driver. This is where a standard SOP can help. Also, it will ensure all your drivers follow the same onboarding process,  the same routing logic, and perform the same maintenance checks. Create SOPs for:

  • Driver onboarding: license checks, vehicle familiarization, and do's and don'ts of customer interaction.
  • Maintenance routines: daily pre-trip check, weekly reports; channel for escalation of repairs.
  • Routing guidelines: use of routing tools; geofencing boundaries; exceptions handling (e.g., failed delivery, traffic diversions). 
  • Document the procedures and update on a quarterly basis. Doing so will reduce errors, improve safety, and fast-track training-even on a large scale.

3. Have dashboards for multi-location visibility 

Expanding beyond city and state boundaries always sees decentralized fleet management grapple with logistical issues. 

Multi-location visibility offers a lot of urgent information, such as: 

  • The information about what is going on with the vans in various locations.
  • Comparisons can be made on the grounds of performance within locations.
  • Track compliance at the local level as well as the central level.
  • Delays or missed SLAs with alerts being sent out in particular zones.

The right fleet tech will help you amalgamate everything into one single dashboard, allowing you to confidently scale without losing sight of what is actually happening on the ground. 

4. Expansion budgeting: fuel, insurance, tech, and maintenance

With more vans comes more cost. Besides vehicles, you pay more for fuel, insurance premiums, tech subscriptions, and servicing. 

Fund your growth budget around the potential:

  • Fuel scaling: As your fleet grows, the fuel budget could increase linearly, or worse, from an optimization nightmare, more exponentially.
  • Insurance bundling: Opt for fleet-wide to per-vehicle policies to save premiums.
  • Software costs: Most FMS charge per vehicle. Make sure yours offers scalable pricing or volume discounts.
  • Maintenance reserve: Even maintenance activities require budgeting for servicing unplanned breakdowns, tire changes, and battery replacement.

Use a cost projection model that considers not only the operational costs but also other hidden costs that any scaled activity will bear, so that profitability can be assured while growing.

5. Managing hybrid van fleets (e.g., diesel + electric)

The number of fleet operators adopting a hybrid approach is growing. But managing multiple fuel types for hybrid vehicles means:

  • Charging vs. fueling routines
  • Maintenance cycles
  • Compliance standards (particularly for EVs entering green zones or being granted government incentives)

The best way is to segment your fleet by function and manage each type with checklists, energy logs, and route assignments that suit their needs. Furthermore, you also need to consider green zone hubs for EV-friendly depots to speed up turnaround times.

6. Standardizing branding, interiors, and vehicle usage patterns

The trust of the brand is built when the client is handed a consistent experience. When one of your vans is clean and professional while another one is dusty and unorganised, that sends the wrong signals.

As you grow:

  • Keep vehicle branding consistent (logos, contact info, paintwork)
  • Make vehicle interiors consistent—shelves, storage units, locations for safety gear
  • Control vehicle usage to prevent some vans from being overused while others stay idle. This imbalance can lead to premature wear and tear on select vehicles and also increase repair costs. On the other hand, underused vans waste capital and degrade passively. 

Create a checklist to get any van "brand-ready" prior to deployment. Regular audits will help maintain your brand's reputation, even when you're dealing with 50+ van operations.

Key metrics you must track in van fleet management 

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Be it five vans or fifty, watching what really goes on in the background, both technically and operationally, can literally save you thousands from cash burn against fuel loss, missed delivery charges, and downtime charges.  Think of these metrics as a fitness tracker for your fleet. They tell you how healthy, efficient, and on-track your operations are—and how to start worrying when you smell trouble brewing (both metaphoric and mechanical).

So, let’s sift through the vital KPIs (Key Performance Indicators) that any smart van fleet operators hold dear and track daily. Let us roll the dice now. 

1. Cost per delivery 

This is the total expense it takes to get one delivery done, which includes the expenses of fuel, driver's pay, vehicle upkeep, insurance, administrative overheads, etc. It is probably one of the most important indicators of profitability.

Why it matters: If your cost of delivery is too high, no matter how many orders you have, your business will never make money. Proper fleet management will keep these costs predictable and low. 

2. Van utilization rate

It measures how well, in terms of actual delivery time, the vans are utilized throughout the shift. 

Why it matters: If the utilization is low, your vans are underperforming and adding fuel to the fire of unwanted overheads. This includes fuel waste, driver costs when they are standing idle, and, in some cases, an overly large fleet.

Tip: In most cases, anything above 80% utilization is an indication that there is a fairly optimized van schedule. But if you are constantly running above this threshold, then it could signal strain during peak loads. Therefore, ensure you leave some buffer capacity as you scale. This will reduce downtime and accommodate demand surges. 

3. Downtime hours per van

This is the overall time each van is unavailable because of repairs, maintenance, or downtime.

Why it matters: Downtime equals unworked profit. If too many vans are in the shop, delivery will be postponed, customer satisfaction will fail, and the costs will escalate because of urgent rentals or overtime hours.

Pro tip: Enter the causes of downtime (e.g., engine issues, tire blowouts, lack of preventive servicing) to prevent such incidents going forward.

4. Average fuel economy 

This is the average number of kilometers traveled by a van for every liter of fuel (or per unit of electricity for an EV-type van).

Why it matters: Fuel is one of the largest variable costs under fleet management. If you keep a tab on fuel economy, you can compare vehicle performance, analyze inefficient drivers, and track down vans that do not need tuning. 

Benchmark: Most last-mile delivery van types should still be able to achieve between 12 and 18 km/l, considering city traffic and load type.

5. On-time delivery percentage

This is the ratio of deliveries that arrive within their promised window. This KPI is typically tracked on a daily, weekly, or monthly basis.

Why it matters: On-time shipments build customer trust. An on-time rating of 95% or greater is generally considered excellent in logistics. This KPI is essential because if you track poor performance, it could be due to improper route planning or overloaded work schedules.

6. Failed delivery rate and re-attempts

It ranges from delivery attempts that failed initially because of the wrong address, payment issues, or delivery refusal by the recipient.

Why it matters: Each failed delivery is an expense, and it's also demoralizing to the driver. Attempting re-delivery means precious time is lost that could have otherwise been used to serve new orders.

Strategy: The best way is to seek confirmation through SMS or WhatsApp. When you address the validations, the rate will automatically go down.

7. Maintenance cost per van per month

This KPI tells you about the costs needed for each vehicle. This includes planned maintenance, the cost of unplanned repairs, part replacements, inspection costs, and other related expenses.

Why it matters: A well-maintained vehicle is safe to drive and won't break down at the most inopportune time. When you monitor these costs, you can easily forecast expenses and plan for replacements or upgrades.

A simple rule of thumb: If the maintenance bill is more than 15% of the van's EMI or lease cost, look for its replacement.

Should you add electric vans to your fleet?

EVs are no longer the future prototypes. There’s growing concern about rising fuel costs, and the government is tightening regulations to ensure sustainability. So, I often hear this question: Should I switch to electric vans? 

Now, the answer is, it depends on where, how far, and how often your vans drive. So, let’s go through the pros and cons of having EVs for your business. 

Pros:

  • If you perform deliveries in cities with clean air zones (CAZs) or low-emission zones (LEZs) or intend to hit ESG targets, having an EV is a huge advantage.
  • Compared to diesel, electricity is much cheaper. Also, unlike traditional fleets, EVs have fewer moving parts, so maintenance costs will be lower in the long run. 
  • Another advantage of having EVs is that you can be eligible for grants, subsidies, and tax credits. 
  • EVs make less noise, and therefore, a quieter car means less noise pollution.
  • Helps you maintain a good brand image, as it conveys an environmentally conscious approach. 

Cons:

  • The range is limited, it is usually 150-250km/charge, that too under optimal conditions. However, some new models can now even exceed 300km. 
  • If your delivery locations lack charging depots, then your EV fleets could end up delayed or stuck. 
  • The TCO is favorable in the long run, but EVs are expensive as compared to their diesel counterparts. 

So, EVs do make sense if you have short-range, charging access, and high-frequency urban delivery routes. 

CASE STUDY: In February 2021, a working partnership was formed between Amazon India and Mahindra Electric. 

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Amazon deployed around 100 Mahindra Treo Zor electric three-wheelers for deliveries across seven major cities. This was done to advance Amazon's intention to deploy 10,000 EVs in India by 2025 and promote its Climate Pledge globally for attaining net-zero carbon by 2040. Although it was a past initiative, progress has already begun and will continue.

The Treo Zor is designed and manufactured in India with a payload capacity of 550 kg and has a range suited for last-mile deliveries, therefore making it the ideal choice when it comes to urban logistics. Government officers and industry leaders commended the initiative as the perfect instance for developing a sustainable and self-reliant mobility ecosystem under the banner of India's 'Make in India' and AtmaNirbhar Bharat initiatives.

This partnership shows not just that EVs work for deliveries at the city level, but also exemplifies how the e-commerce and the auto sector could collaborate to fast-track India's transition to clean mobility.

Common mistakes to avoid in van fleet management & ways to fix them

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Let’s say you have procured new vans to meet the rising demand. However, one is ultimately underutilized because the route does not match the van's capacity. Meanwhile, another van breaks down mid-delivery, as you neglected to track when it was last serviced. A new driver got lost, which created delays in orders. And… then the registration of a van expired late last week.

Sounds familiar? Nothing serious by itself, but together, they will drain away your time, money, and reputation. So, a van fleet management will be successful when you avoid the following mistakes: 

1. Buying vans without analyzing routes 

Often, many businesses go for vans without even understanding their routes. The price or brand name won’t do much unless it suits your real route needs. For example, if most of your deliveries are made around tight urban areas, long-wheel-base diesel vans can cost in maneuverability and fuel.

Fix it: Analyze the load and the routes. Next, know the average delivery distance and loading/unloading parking conditions before buying.

2. Skipping driver onboarding 

If you are sending an untrained driver on a complicated route, be prepared for late deliveries and wrong turns.

Fix it: The ideal way to solve this problem is by training your drivers. Give them a solid onboarding. Train them on delivery-specific areas, vehicle tech, and SOPs.

3. Not using real-time van tracking

Without GPS tracking or telematics, it is like losing sight of what happens once your van leaves the depot. That equates to no real-time updates, no optimization, and delays responding to customer queries. 

Fix it: Implement fleet tracking to monitor vehicle locations, idle time, speed, and delivery completions. It is the stone around which modern fleet visibility is based.

4. Ignoring routine service

In an attempt to cut what is thought of as an unnecessary expense, you can skip maintenance. Or, you may go for it once the system breaks. This is a very common mistake I have seen, and it only increases the risk of costs arising from emergencies, vehicle unavailability, or, worse, legal action in case of accidents. 

Fix it: Preventive maintenance is the only solution to this.  Auto-reminders and checklists for tire checks, oil changes, brake inspection, and emission compliance should be set up. 

5. Poor van-specific documentation 

Each of your vans needs to have an expiry date, be it for the insurance scheme, a servicing schedule, or an emissions certificate. Failing to keep track of all these can lead to penalties, insurance defaults, or audit failures.

Fix it: If you don't track them, you have to face penalties, insurance defaults, or audit failures.

6. Avoiding rest periods 

If you are packing your vans with back-to-back deliveries, you're doing something really wrong. This causes enormous wear and tear and increases missed delivery reports.

Fix it: Use smart dispatching to distribute workload evenly. Make sure you allow some buffer time in routes, and plan for rotations/off-days for vehicles.

Frequently asked questions

Is it cheaper to outsource deliveries or own my van fleet?

Outsourcing is cheaper in the short term, but owning the fleet can slash its delivery costs in the long term. 

How many vans do I need to start a delivery fleet?

You can start with 3-5 vans initially, depending on the route and the load you’ll be carrying. Try to cover the high-demand zones first. Gradually, increase the numbers when demands go up. 

Can I manage a small van fleet without expensive software?

Yes, up to 5 vans can be handled with spreadsheets and simple GPS tracking apps. But as you grow, investing in affordable fleet management tools will return on time saved, fuel wasted, and visibility missed. 

What insurance do I need for a van fleet?

The commercial vehicle insurance applies to each van, plus liability coverage, and you may also need goods-in-transit insurance. Usually, there are bulk discounts available for fleets, especially when there are good driving records involved. 

Depending on your country or area, compliance with local transport laws becomes mandatory. For instance, in many countries, a commercial vehicle must be third-party liability insured. Some areas may also require employer’s liability or passenger risk coverage if your vans carry workers. Always check with your local transport or insurance authority to be sure that you fulfil all regulatory requirements; this may keep you away from getting penalized.

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